Test equipment QC/PD Charger Intelligent Power Test Comprehensive System ATE Comprehensive Tester Twenty Years of Manufacturer Experience
The application areas of the power automatic test system are as follows:
1. Power Supply Manufacturing
- Product Performance Testing: During the production process of power supplies, it can accurately and quickly measure various performance indicators such as output voltage, current, power, and conversion efficiency. For example, in the mass production of switching power supplies, the system can automatically test whether each power supply meets the rated voltage requirements, ensuring consistent product performance.
- Quality Control: It helps monitor the quality of power supplies by conducting multiple tests, including load regulation, line regulation, and ripple coefficient tests. This ensures that only high-quality power supplies that meet the specified standards are delivered to customers, reducing the probability of defective products leaving the factory.
- Research and Development Assistance: In the research and development stage of new power supplies, it provides engineers with detailed parameter measurement and analysis functions. Engineers can use it to test the performance of new circuit topologies, component selections, and control algorithms, thereby accelerating the research and development cycle and optimizing product design.
2. Power Grid System
- Substation Testing: In substations, it is used to test various electrical equipment such as transformers, circuit breakers, and relays. For example, it can test the insulation resistance, withstand voltage, and operating characteristics of transformers to ensure the safe operation of the equipment and the stability of the power grid.
- Power Line Maintenance: When maintaining power lines, it can be used to check the insulation performance and fault location of power lines. It helps maintenance personnel quickly find potential fault points on the lines, such as insulation aging or damage, and take timely repair measures to improve the reliability of power supply.
- Solar and Wind Power Generation Systems: With the rapid development of renewable energy, it plays an important role in solar and wind power generation systems. It can test the output characteristics, efficiency, and grid connection performance of photovoltaic inverters and wind turbine generators, ensuring the efficient conversion and stable grid connection of renewable energy.
3. Electrical Appliance Industry
- Appliance Safety Compliance Testing: For household appliances such as refrigerators, washing machines, air conditioners, etc., it tests the ground insulation resistance, leakage current, and dielectric strength of the power modules of the appliances to ensure that they meet relevant safety standards and do not pose a risk of electric shock or electrical fire to users.
- Performance Testing: It can also be used to test the power consumption, motor performance, and control system response speed of appliances. For example, in the production of air conditioners, it can test the startup current, operating current, and refrigeration effect of the air conditioner under different working conditions to evaluate the performance of the appliance and provide data support for optimizing product design.
4. Automotive Industry
- Vehicle Battery Testing: In automotive manufacturing and maintenance, it is used to test the state of health (SOH), charging and discharging performance, and internal resistance of vehicle batteries. This helps determine whether the battery needs to be replaced and ensures the reliable starting and power supply of the vehicle.
- Electric Vehicle Charging Facility Testing: With the popularization of electric vehicles, it is used to test the performance of electric vehicle charging piles. It can test the output voltage accuracy, current stability, communication protocol compatibility, etc. of the charging piles to ensure the safe and efficient charging of electric vehicles.
- On-board Power System Testing: For electric vehicles, it can also be used to test the performance of on-board power systems such as DC-DC converters and electric drive systems. It ensures the stability and efficiency of the power systems within the vehicle, improving the driving range and performance of the electric vehicle.
5. Aerospace and Defense Industry
- Avionics Equipment Testing: In the aerospace field, it is used for testing avionics equipment such as flight control systems, avionics instruments, and communication systems. It ensures that these critical equipment have stable and reliable power supply performance under various complex working conditions, preventing power problems from affecting flight safety.
- Weapon System Power Testing: In the defense industry, it tests the power modules of weapons such as missile launch systems, radar systems, and communication command systems. It ensures that the weapons have sufficient and stable power supply during use, guaranteeing their performance and combat effectiveness.
- Aerospace Launch System Testing: For rocket launch systems, it tests the power systems of rocket launch vehicles, including battery groups, power converters, etc. It ensures that these power systems can provide stable power support during launch preparation and flight processes, guaranteeing the success of launch missions.
Top-Smart 2000 ATE Power Supply Testing System Test Items:
Test items | Comprehensive Test items |
CEC test | Short circuit test |
DC Current under C.V.Mode | Short circuit current |
Peak-Peak noise | OV protection |
Serial reaction time test | UV protection |
Transient response time | OL protection |
Transient spike | OP protection |
Tracking | In-test adjustment test |
Voltage regulation | AC cycle drop out |
Current regulation | PLD simulation |
Turn ON time | DC output current test |
Rise time | DC output voltage test |
Fall time | Waveform read test |
Hold-up time | Input impulse current test |
Inrush current test | Input power |
Power good signal | Relay control |
Power fail signal | Bar code scan |
P/S ON signal | Dynamic test |
Power up sequence | Specification under C.P.Mode |
Power off sequence | Input Peak current |
Effciency test | Additional expansion measurement test |
Overall stability test | Input RMS current |
Fan Speed test | TTL signal control |
Input power factor | LAN read/write |
Input voltage ramp | RS485 read/write |
Input freq. ramp | USB read/write |
Extend the measurement test | 232 read/write |
Automatic test | GPIB read/write |
